Common Problems with Fords (and what to do about them)

Written by Jerry Editorial Staff and 2 others
Updated Nov 28, 2025

Ford vehicles earn their reputation for strength, but Jerry’s repair experience also shows a few areas that deserve regular attention.

Ford make

After helping 650,000 drivers across the U.S. manage repairs and maintenance, data shows the most common Ford issues are EcoBoost coolant intrusion, DPS6 transmission shudder, timing chain/cam phaser wear, internal water pump failures and harsh 10R80 shifts. 

If you want local ranges for your car, just enter your year/trim and ZIP code into the Jerry app.

Real customers Jerry has helped

With Jerry, you can quickly see what drivers are paying right now to fix common problems with their Fords. Below are real examples of customers we’ve helped secure top prices for when they need to take their Ford to a pro.

Last Updated Nov. 28, 2025

Estimates are modeled based on real vehicle and location data; names have been changed. Actual prices will vary by shop, parts, and vehicle condition.

Model & trim cheat sheet (scannable)

Escape/Edge/Fusion 2.0 EcoBoost
Common issue
Coolant intrusion causing cold-start misfire
Severity
High
Typical repair range
$2,500–$6,500
Fiesta/Focus w/ DPS6 transmission
Common issue
Dual Clutch Transmission (DCT) shudder, Transmission Control Module (TCM) faults, clutch wear
Severity
Medium
Typical repair range
$700–$1,900
F-150 5.4L 3V Triton 
Common issue
Cam phaser/timing wear rattle
Severity
High
Typical repair range
$1,800–$3,500
F-150/Explorer/Taurus 3.5 EcoBoost 
Common issue
Timing chain stretch
Severity
High
Typical repair range
$2,000–$3,800
Edge/Flex/Taurus/Explorer 3.5/3.7 
Common issue
Internal water pump failure
Severity
High
Typical repair range
$1,800–$4,500
F-150/Expedition 10R80
Common issue
Harsh shifts from 1–2/2–3
Severity
Medium
Typical repair range
$250–$1,400
Escape 1.6 EcoBoost 
Common issue
Coolant leaks/overheating
Severity
High
Typical repair range
$250–$1,200
Explorer w/ electric power assisted steering 
Common issue
Electric steering rack failure
Severity
High
Typical repair range
$1,800–$2,700

Use the Jerry app to compare line-item quotes locally before you commit.

Quick checks for the top issues above (no special tools)

EcoBoost coolant intrusion (2.0):
On a cold engine, remove cylinder one spark plug and use an inspection camera to check for coolant in the cylinder. 

DPS6 clutch/TCM fault:
In an empty lot, ease off the line and feel for judder or slipping. Check for transmission warnings after a short drive, then let it cool and recheck.

Timing chain stretch/cam phaser wear:
Cold start and listen for a 2–5 second metallic rattle from the front of the engine. If it persists warm, avoid revving.

Internal water pump failure (3.5/3.7):
With the engine cold, check coolant level and oil dipstick for a milky look. Slow coolant loss without external leaks is concerning.

10R80 valve body/solenoid issue:
On a gentle drive, note harsh 1–2/2–3 shifts or flares. Clear adaptive values and road-test after powertrain/transmission control module update.

Maintenance that reduces risk for these issues

Preventative care helps with the coolant, timing and transmission issues above. Short trips and towing amplify risks, so tighten intervals if that’s your use case. Otherwise, consider this timing for your Ford maintenance:

Oil and filter:
Use the correct spec; change every 5,000–7,500 miles (5,000 for turbo/towing). Fresh oil helps chains, cam phasers and turbos.

Coolant:
Replace at 5 years/100,000 miles, then every ~50,000 miles, as proper coolant prevents EcoBoost hot spots and pump wear. Inspect degas cap and hoses at each oil change.

Spark plugs:
Turbo Fords every ~60,000 miles; naturally aspirated up to ~100,000. Check your Owner’s Manual for the correct interval.

Brake fluid:
Flush every 2–3 years to protect ABS components and keep the pedal feel consistent.

Fueling/EVAP:
Tighten gas cap until it clicks; don’t overfill. Take periodic highway drives to complete monitors and keep the canister/turbo happy.

If your car’s maintenance history is unknown, baseline at 60k/100k miles. Combine labor where possible (water pump with timing set; plugs with coils) to save. You can set these benchmarks by keeping your maintenance records current in the Jerry app. 

When to stop driving to avoid bigger bills

If you’re unsure whether it’s safe to keep driving, pull over and call roadside assistance or a tow. New warning lights, severe new noises or smells or fluids pouring out are all ‘stop now’ signals. Here are common situations where stopping immediately is the right move:

Temperature warning or overheating, especially with coolant loss or steam.

Flashing Check Engine Light with power loss or rough running.

Brake warning lights or a soft/spongy pedal that sinks.

Oil pressure light or loud knocking/rattling from the engine.

If you’re using the Jerry app, you can run a quick triage in Diagnose before you tow, then compare price ranges at local shops for the likely repair.

JEREL'S CORNER
A 2018 F-150 was once towed in for a hard start and oxygen sensor codes. When I pulled the spark plugs, the center electrodes were worn down to the porcelain. Even after replacing the spark plugs, it started but ran like a tractor.

After a deeper dive, I found that weeks of misfires and incomplete combustion had loaded the crankcase with fuel vapors and contaminated the oil, which threw off air-fuel readings at the oxygen sensors.

I changed the oil, cleared adaptive values and road-tested the truck back to a smooth and powerful ride. The fault codes did not return. On late-model Fords, lack of maintenance can snowball into tricky repairs.
Jerel Lawrence
Jerel Lawrence
ASE-Certified Mechanic and Contributing Author

What our customers are asking

  • My oil level drops between changes—should I use a thicker oil?
  • Is it normal for my SYNC screen to go dark while driving?
  • Am I overpaying for a timing chain and cam phaser job on my F-150?
  • Do I need OEM parts for my DPS6 repair, or are aftermarket clutch kits okay?
Expert-driven. Built for you.
Our experts
meet-experts-thumbnail
Jerel Lawrence

Jerel Lawrence is an experienced and certified automotive technician with a strong foundation in diagnostics, repair and technical mentorship. A graduate of NASCAR Technical Institute in 2010, Jerel began his career at national automotive repair chain locations, where he earned eight certifications from the National Institute for Automotive Service Excellence (ASE). 

From 2017 to 2022, he worked as a General Motors-certified technician at a Cadillac dealership, refining his skills in manufacturer-specific diagnostics and service procedures. Today, Jerel leads as the senior technician and mentor at a family-owned repair facility, where he helps guide the next generation of technicians while ensuring top-quality service.

In addition to hands-on work, Jerel contributes to the automotive community through writing detailed articles and answering technical questions to help vehicle owners better understand and care for their cars.

meet-experts-thumbnail
Everett Cook

Everett Cook is an award-winning journalist and editor with more than 10 years of experience across a variety of industries. In editing for Jerry, Everett’s mission is to help readers have a better understanding of the costs of owning or leasing a car and to better understand their vehicle in terms of insurance and repairs. Prior to joining Jerry, Everett was an editor for Axios. His previous work has been featured in The New York Times, The Los Angeles Times, The San Francisco Chronicle, The Atlantic, Atlantic Re:think, The Boston Globe, USA Today, and others. He’s also been a freelance writer and editor with experience in SEO, audience building, and long-term content roadmaps. Everett is a proud graduate of the University of Michigan.

Join 500K drivers who trust Jerry for maintenance reminders.